Description
Never put into production
PC with Windows® operating system
SWAK-OS 4.0 graphics-based programming and machine control software
Scalable infrared preheating from 1.0 kW to 6.0 kW
Max. board size: 610 x 457 mm (24.0 x 18.0 in.)
Min. board size: 50 x 50 mm (2.0 x 2.0 in.)
Standard Features:
- SMEMA edge conveyor with program controlled width adjustment, positive PCB location and PCB flattening
- Conveyor direction left-to-right
- High speed Z-axis motion
- Closed-loop rotary encoders
- Atomizing spray flux applicator
- Tin-lead solder pot and pump assembly with full set of quick
- change magnetically coupled ControlFlow nozzles
- Automatic wave height monitoring and adjust system
- Solder alloy verification system
- Heated nitrogen inerting system
- Fiducial alignment and programming camera
- Dual process viewing cameras
- SWAK-OS 4.0 graphics-based programming and machine
- control software
- Fully-automated fiducial alignment and board mapping
- Board warp compensation
- On-board help videos
- Remote machine diagnostics
- Complete FIS capability
- Offline programming software
- Dual monitors
Motion System:
- Z accuracy (1): ±50 µm (0.002 in.)
- Z repeatability (2): ±50 µm (0.002 in.), 3 sigma
- Z velocity: 0.15 m/s peak (6 in./s)
- X-Y accuracy (1): ±50 µm (0.002 in.)
- X-Y repeatability (2): ±50 µm (0.002 in.), 3 sigma
- X-Y velocity: 0.2 m/s peak (8 in./s)
Solder Pot Capacity and Weight:
- Capacity: Approx. 13.6 kg (30.0 lbs.)
- Total weight of tin-lead solder together with solder pot and pump assembly: Approx. 24.0 kg (53.0 lbs.)
- Total weight of lead-free solder together with solder pot and pump assembly: Approx. 21.3 kg (47.0 lbs.)
- Max. tin-lead/lead-free temperature: 350°C
- Max. HMP temperature: 400°C
Solderable Area (X-Y):
- Single ControlFlow, dual ControlFlow or mini-wave nozzles:
- Max. 610 x 457 mm (24.0 x 18.0 in.)
- Min. 50 x 50 mm (2.0 x 2.0 in.)
Conveyor:
- Max. board/carrier length: 610 mm (24.0 in.)
- Min. board/carrier length: 50 mm (2.0 in.)
- Max. board/carrier width: 457 mm (18.0 in.)
- Min. board/carrier width (5): 50 mm (2.0 in.)
- Max. board/carrier thickness: 7.6 mm (0.3 in.)
- Max. overboard clearance: 76 mm (3.0 in.)
- Max. underboard clearance: 102 mm (4.0 in.)
- Edge clearance: 3 mm (0.12 in.),edge conveyor including on-rail clamps
- Transport height: Conforms to SMEMA standard for conveyor height; height adjustable from 940-965 mm (37.0 – 38.0 in.) from floor to bottom of board
- Load capacity: 4.5 kg (10.0 lbs.)
- Operation modes: Automatic (SMEMA), manual or pass-through
Facilities Requirements:
- System footprint: 1701 x 1421 mm (66.9 x 55.9 in.)
- Compressed Air: 6 bar (90 psi.) min., 7 bar (100 psi) max.
- Power (mains): Power supply accommodates 208/220-240VAC, 60 Hz single phase, 50 A
- Nitrogen: 99.999% (5.0) pure, 4-7 bar (60-100 psi) 1.2 m3/hour consumption
- Ventilation: 595 m3/hour (350 SCFM), two 100 mm (4.0 in.) dia. ducts
System weight: 431 kg (950 lbs.)